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Solutions :: Precision Short-Run    Machining :: OEM Finished Products :: Mold Assembly Support :: Prototype Design    Support :: Reverse Engineering Capabilities :: Multi-Axis Machining :: Conventional & Wire EDM    Machining :: CNC Turning :: CNC Milling :: Precision Grinding &    Boring :: Full-Service Inspection

Multi-Axis Machining

Mazak IntergexMonsees Tool & Die has one of the best-equipped multiaxis machining facilities in the region, with 3 Mazak Integrex SY/ST machining centers and a number of employees trained to take advantage of their versatility. 

The Mazak Integrex is one machine that can do it all.  What that gives our customers is a higher quality, precise part, in less time and at a lower cost.  With its 7th axis, the capabilities of the Mazak Integrex are nearly limitless in the hand of the craftsmen at Monsees Tool & Die. 

The Integrex can move a part from one turning spindle to the next, move each spindle incrementally at 1/10th of a degree, and move 225 degrees in the B axis on the tool spindle. That means you can drill, mill or turn on any plane, at virtually any angle, without needing to create multiple setups, fixtures or programs. 

Integrex Multi Axis 1

The Integrex’s precision is unmatched on a wide range of jobs, including mold machining, gear hobbing, cylindrical grinding, boring, angle drilling, as well as traditional CNC turning and milling operations.  Monsees’ suite of Mazak Integrex machines are programmed with the latest MasterCam software allowing full Lathe and Mill design capabilities, and is a perfect complement to our other equipment, which is strong in every area from Wire EDM and CNC machining, to our basic mills and grinders.   

EQUIPMENT

2002 Mazak Integrex 200-IISY CNC Mill/Turning Center

7-axis Dual Spindle with 8” Chucks

21.25” Max. Machining Diameter/ 40.0” Max Machining Length

5000 rpm Main Spindle Speed

AC22.0 kW (30 hp) Main Spindle Motor (30 minute rating)

AC15.0 kW (20 hp) Rotary Tool Spindle Motor

10,000 rpm Rotary Tool Speed

40 Tool Storage Capacity (Magazine)

KM63 Tool Shank with 1.3 second Tool to Tool ATC

360ä C-axis Positioning

]3.15” Y-axis Capability

225ä B-axis Capability with 0.0001ä Increment Capability

Mazatrol 640 Fusion Control

 

2005 Mazak Integrex 200- IIIST CNC Mill/Turning Center

7-axis Dual Spindle with lower turret

26” Max. Machining Diameter/ 42.0” Max Machining Length

5000 rpm Main Spindle Speed

AC22.0 kW (30 hp) Main Spindle Motor (30 minute rating)

AC20.0 kW (25 hp) 2nd Spindle Motor (5000 rpm Max Spindle Speed)

AC15.0 kW (20 hp) Rotary Tool Spindle Motor

12,000 rpm Rotary Tool Speed

KM63 Tool Shank with 1.3 second Tool to Tool ATC

360ä C-axis Positioning

]3.15” Y-axis Capability

225ä B-axis Capability with 0.0001ä Increment Capability

Mazatrol 640 Fusion Control

 

2004 Mazak Integrex 200-IIIST CNC Mill/Turning Center

7-axis Dual Spindle with lower turret

26” Max. Machining Diameter/ 42.0” Max Machining Length

5000 rpm Main Spindle Speed

AC22.0 kW (30 hp) Main Spindle Motor (30 minute rating)

AC20.0 kW (25 hp) 2nd Spindle Motor (5000 rpm Max Spindle Speed)

AC15.0 kW (20 hp) Rotary Tool Spindle Motor

12,000 rpm Rotary Tool Speed

KM63 Tool Shank with 1.3 second Tool to Tool ATC

360ä C-axis Positioning

]3.15” Y-axis Capability

225ä B-axis Capability with 0.0001ä Increment Capability

Mazatrol 640 Fusion Control

 

Multi Axis 2 Multi Axis 3
 
Proven. Quality. Solutions.

 

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